Renaissance Services to Present Casting Innovations at Turbine Engine Technology Symposium

Renaissance Services will have a strong presence at this year’s Turbine Engine Technology Symposium (TETS), which is being held September 9th to 12th at the Dayton Convention Center.  Renaissance Services and its additive manufacturing division, PERFECT-3D, will be exhibiting advanced turbine engine tooling and parts at the TETS conference.  Additionally, Dan Sokol, Renaissance Services managing partner, will be presenting the results from one of the Air Force-funded R&D efforts in using ceramic additive manufacturing to make complex turbine engine components.

TETS is a biennial forum for the US turbine engine community to review and discuss the latest advancements in turbine engine technology.  The theme for this year’s symposium is “Propulsion in the Era of Great Power Competition.”  As global powers strive to maintain and expand their influence, advancements in turbine technology have become a critical factor in both military and civilian sectors.

The symposium will bring together experts from industry, academia, and government to explore cutting-edge developments, share insights, and discuss the implications of these advancements on national security and global stability.

Renaissance Services is at the forefront of technology and innovation, and the TETS review committee has invited Mr. Sokol to present his treatise, “Additive Manufacturing to Enable Low-Cost Cast-In Cooling for Turbines.”  During the presentation, Mr. Sokol will provide greater insight into how Renaissance Services is leading an America Makes program with specific focus on leveraging additive manufacturing to make tooling for production of advanced castings. One objective of the program is the development of methods for ceramic 3D-printing to be used in production of cast-in cooling holes to dramatically lower the cost of cooled airfoils.  You won’t want to miss this presentation, so mark your calendar as Mr. Sokol is scheduled to present on September 11th, from 3:30 to 4:00pm.

The photo above shows the finished 10-inch diameter Cooled Integrally Vaned Rotor with cast-in cooling holes. Renaissance Services team members designed and 3D-printed the ceramic mold for the hub, the 32 airfoil molds/cores, and related tooling to enable rapid production of this advanced part.

If you’re unable to make the presentation, then swing by Booth 503 (check out our location via the map below), and one of the Renaissance Services’ representatives will be more than happy to discuss your needs in greater detail.

Please contact us directly to schedule a time to meet at the Turbine Engine Technology Symposium or to learn more about how Renaissance Services and the PERFECT-3D division can support your needs.

Renaissance Services | 1 Herald Square | Fairborn, Ohio 45324 | 937-322-3227 | ren-services.com

Renaissance Services Selected for $1 Billion US Air Force Contract

Renaissance Services Inc., based in Fairborn, Ohio, has won a contract to provide engineering and manufacturing services to the US Air Force for rapid sustainment of aircraft and related weapon systems.  Renaissance is one of 67 companies selected to be part of a 5-year, nearly $1 billion IDIQ contract (“Indefinite Delivery, Indefinite Quantity”).

A Boeing E-3 Sentry land-based AWACS aircraft is flying over Alaska with two F-22 Raptor fighter escorts. Renaissance Services reverse-engineered and made gearbox covers for the AWACS aircraft. Credit: US Air Force

This multi-award contract, led by the Air Force Rapid Sustainment Office (RSO), is for Renaissance Services and other selected contractors to assist the US Air Force in the rapid manufacture of spare parts for legacy aircraft such as the F-15, F-16, B-1, B-2, B-52, KC-135, and others. In addition, the selected contractors will also support the RSO in the use of automation and robotics, advanced composites, artificial intelligence, digital engineering, and other technologies that can improve logistics and sustainment.

RSO is a component of the U.S. Air Force Life Cycle Management Center, located at Wright-Patterson Air Force Base in the Dayton area.  RSO’s mission is to find “ways to save money and improve efficiencies in the sustainment of aircraft and other weapon systems throughout the Air Force fleet.”

Renaissance Services is a pioneer in the use of additive manufacturing of tooling to enable the rapid manufacture of castings for legacy parts. Renaissance has previously leveraged additive manufacturing technology to produce rapid cast parts for several Air Force systems. Some of the examples are depicted below and include an electrical chassis for the F-15, torque convertor for the F-16, gearbox housing for the E-3, and the air inlet guide for the KC-135.

Example rapid cast parts made for the US Air Force. Credit: Renaissance Service

Other organizations selected for the multi-year contract include well known prime contractors such as Lockheed and Raytheon, as well as smaller companies such as Arctos Technology and Essentium.

Dan Z. Sokol, Managing Partner of Renaissance Services, remarked “It’s gratifying to be selected as a sustainment supplier to the US Air Force.  It’s a reflection of the positive reputation that the Renaissance team has developed over a decade of work with the various components of the Air Force.”  Dan added, “The Renaissance Services team’s goal is to help the US Air Force maintain global dominance in the skies.”

The Renaissance Services team congratulates the other firms who the Rapid Sustainment Office found worthy to join the ultimate team – the team helping ensure America’s Air Force will always be Number One.

 

1 Herald Square
Fairborn, Ohio 45324
937-322-3227
www.ren-services.com

RENAISSANCE SERVICES TO DO MORE THAN TINKER WITH THE PRIMES

The Renaissance Services A-Team will be storming into the heart of Oklahoma for the Tinker and The Primes aviation maintenance tradeshow the first week of August 2024.

The event takes place from August 5 through August 8 at the Reed Conference Center in Midwest City, OK, minutes north of Tinker AFB and minutes east of downtown Oklahoma City.

Nearly 2,000 aerospace officials, agents, and military and civilian leaders attended the 2023 event, and we are excited for this year’s turnout.

A USAF B1-B Lancer bomber comes in for a landing at Tinker AFB in 2017. Building 3001 is where workers-built hundreds of aircraft during World War Two. Credit: USAF

Tinker AFB is home to the Oklahoma City Air Logistics Complex. It provides depot maintenance on the C/KC-135, B-1B, B-52 and E-3 aircraft, expanded phase maintenance on the Navy E-6 aircraft. Additionally, it provides maintenance, repair, and overhaul of F100, F107, F108, F110, F118, F119, F135 and TF33 engines for the Air Force, Air Force Reserve, Air National Guard, Navy, and foreign military sales.

The mechanics, technicians, and engineers of the Oklahoma City Air Logistics Complex handle maintenance, repair, and overhaul of many Air Force and Navy airborne accessory components. They also take care of the development and sustainment of operational flight programs, test program sets, automatic test equipment, and industrial automation software. They are responsible for the sustainment of many older but worthy aircraft and engines.

How does Renaissance Services (RSI) fit in?

RSI is a pioneer in manufacturing innovation.  This includes 3D-printed ceramic molds, foundry filters, and related tooling for rapid and inexpensive castings for legacy aircraft and other military equipment. Many older warbirds are still serviceable and capable of performing missions. However, many of the manufacturers who made parts for these aircraft have gone out of business, and it is not cost-effective to reverse-engineer permanent molds for making a handful of replacement parts.

RSI’s experts and technicians can reverse-engineer and 3D-print one-use ceramic molds and related tooling to make such castings. They also ensure the castings become finished parts with properties and dimensions that make them as good or better than original manufactured parts.

These are examples of parts RSI has made for USAF aircraft using 3D-printed ceramic molds to make castings, then finished parts.

Rapid manufacture of mission-critical parts is Renaissance Services’ reason for being. The engineers of RSI’s A-team will be manning Booth 40 at this year’s Tinker and The Primes confab (check out our location via the map below), and they will be more than happy to meet with customers in need of rapid cast parts.

Please contact us directly to learn more about how Renaissance Services and their PERFECT-3D division can support your needs.

To learn how ceramic additive manufacturing can work for you, contact Rick Pressley at:

Renaissance Services Inc.
1 Herald Square
Fairborn, Ohio 45324
937-322-3227
[email protected]

 

Renaissance Services Wins Award From the Additive Manufacturing Users Group

Ornery and unbowed.

That described the mood of Renaissance Services’ A-Team after winning second place in the Additive Manufacturing Users Group Advanced Concepts competition at their Chicago confab March 10-14.

For the AMUG Technical Competition, the RSI team entered their 10-inch diameter Cooled Integrally Vaned Rotor (CIVR) with cast-in cooling holes. They designed and 3D-printed the innovative ceramic mold, cores, and related mold tooling for the rotor. The Bescast foundry in Willoughby, Ohio cast the part for the Windy City showdown.

Small turbine engines power many military drones, like this missile-armed MQ-9A Reaper. Credit: US Air Force

The Renaissance Services team’s CIVR won the second-place award in the Advanced Concepts competition at the AMUG Technical Competition. Rick Pressley and Don Deptowicz would have liked to take home first prize for Team RSI, but were happy with the interest the advanced machine casting caused.

Don Deptowicz, left, explained how the Renaissance Services team was able to produce such a quality rotor quickly.

Rick and Don had over 100 visitors to the RSI booth. These included OEMs, military people, and officers of various foundries. Don and Rick had to switch off and keep the booth running while talking care of the business needed to be handled at this large gathering of additive manufacturers.

Rick, below, made an AMUG presentation on Team RSI’s ceramic additive manufacturing approach. Here he was answering the question of an attendee before his instruction got underway.

 
 

Rick, Don, and Team RSI always want to win, but acknowledge the strong efforts of others. Renaissance Services notes the winners of the Advanced Concepts award at the AMUG Conference submitted a 3D-printed shoulder prosthesis. RSI congratulates the winners and hopes the device can make lives better for those who are in need of such aid after traumatic injuries or ailments deprive them of the use of an arm.

RSI’s advanced turbine blade castings will help many UAVs take flight!

What’s on the horizon for RSI’s A Team?

The RAPID + TCT Convention for additive manufacturers takes place June 25-27 at the Los Angeles Convention Center in downtown L.A. The Dodgers, who play in Chavez Ravine, overlooking the L.A. skyline a couple of miles north of the confab venue, will be on the road, but RSI managing partner Dan Sokol and RSI’s A-Team will hit town to show the colors at this very large additive manufacturing convention.

Olvera Street entrance. Olvera Street and Los Angeles started in 1781.

Credit: Los Angeles Tourism and Convention Board

The Staples Center, now called the Crypto.com Arena, home of the NBA Lakers and Clippers, and the NHL Kings, is next door to the L.A. Convention Center. Also near to the L.A. Convention Center are Olvera Street and Pueblo de Los Angeles (where L.A. began as a Spanish farming town in the late 1700s), Union Station (for train runs down Southern California’s coast), the Fashion District, and the famous and foreboding Los Angeles County Courthouse.

CLICK HERE to access info about Renaissance Services’ ceramic additive manufacturing solutions.

CLICK HERE  for information on Renaissance Services’ P3D Division.

To learn how ceramic additive manufacturing can work for you, contact Rick Pressley at:

Renaissance Services Inc.
1 Herald Square
Fairborn, Ohio 45324
937-322-3227

AMUG Conference Features Renaissance Services AM Presentation and Competition

While Chicago’s Cubs and White Sox tune up for the 2024 baseball season in warmer climes, Renaissance System Road Warriors invade the Windy City for a five-day stand at the Additive Manufacturing Users Group Conference in March. The AMUG affair is the early big-league additive manufacturing get-together in the heart of America in 2024.

Taking place at the historic Hilton Chicago Hotel, the AMUG event will run from March 10 thru March 14, 2014. The trade show features additive manufacturers with scouts and agents from government, military, aviation, and other industries. All of them will be looking to bolster their own teams, and to do business with other outfits. Team Renaissance – Rick Pressley and Don Deptowicz — will be exhibiting RSI’s innovations at the conference. The exhibits run from March 10 thru March 12, the first three days of the conference.

There will be presentations, workshops, demonstrations, seminars, meetings, and other get-togethers for the length of the conference, running thru March 14.

Pressley will be making one of these presentations. His presentation “RSI Ceramic AM for Low Cost Turbine Castings,” takes place in the Waldorf room on the third floor of the Hilton from 1330 to 1430, March 13. Those going to AMUG should make it a point to take in Pressley’s insightful and down-to-earth session.

Rick and Don will be available thru the conference to answer questions and provide solutions for those needing quality castings and finished parts.

A jet engine mechanic from the 148th Fighter Wing, Minnesota Air National Guard, works on a F-16 jet engine in 2020, Duluth, Minn. Renaissance Services has provided legacy parts to keep these venerable warbirds flying effectively. (U.S. Air National Guard photo by Audra Flanagan)

AMUG has had a conference of some sort each year since 1988, except for 2020. The trade show in recent years has attracted close to 2000 paid visitors each year.

The AMUG convention is not open to the public. Typically, attendees must own commercially-available additive manufacturing machinery. AMUG leaders say this is because they want the conference to provide attendees with in-depth education and training sessions by AM industry experts and OEM representatives.  There is a full slate of such sessions through the entire course of the conference. AMUG people say they want attendees to come away from the event with better knowledge of additive manufacturing and at least some ideas that will be of practical help to them. To that extent, they say, they have chosen to stage the conference at the Hilton Chicago, and expect conference goers to have the run of the great facility for that week.

Another Chicago trade show of note – the Chicago World’s Fair – took place nearby in 1933. Soldier Field is in the right center of the picture. The Hilton Chicago, opened a few years earlier, would be just off the right side of this picture of the fair’s layout on Chicago’s Lake Michigan waterfront. Painting by Harry McEwen Pettit.

Conference organizers say government, military, and defense people make up about an eighth of attendees. Aerospace firms provide a large segment of the show-goers. The confab also draws in people from medical and dental industry manufacturers, automotive companies, “service providers,” consumer products makers, and those who did not list an industry affiliation, AMUG people say. They also note there are some attendees who come from universities and other learning institutes.

The Hilton Chicago has been one of the best-known venues for gatherings of the prominent in the nation for many years. Presidents stay at the Hilton when they come to the City of Big Shoulders. The massive facility overlooks Grant Park along the downtown Chicago waterfront. It is within walking distance of the Field Museum, the Adler Planetarium, and Soldier Field.

AMUG organizers stress their trade show is not just an empty display of wares. The large number of workshops, presentations, demonstrations, and other learning and idea exchanges, they hope, will help participants drive additive manufacturing forward.

While the Cubs and Pale Hose are tuning up for the season, and the Bears’ execs are prepping for the NFL draft nearby, Team Renaissance will be competing too. Renaissance Services has an entry in the Conference’s Technical Competition.

Renaissance Services is entering the 10” Integrally Bladed Rotor (IBR/Blisk). RSI produced it using a 3D-printed ceramic mold and 3D-printed injection dies. This project won the award for most innovative casting in the Defense category at the Investment Casting Institute (ICI) Conference in Pittsburgh in 2023.   This casting was part of the Renaissance ALLTEC Phase II SBIR program, which was produced with the Bescast foundry in Cleveland, Ohio.

Right: Winner at the Fair. Renaissance Services’ Rotor wins at the ICI Conference, 2023.

Renaissance Services hopes to win again. But regardless of outcome, such competitions mean great ideas can come to market. Everyone’s favorite team – the United States — wins in the long run.

Click here to access info about Renaissance Services’ rapid parts casting and reverse engineering solutions.

Click here for a link to Renaissance Services’ blogsite.

For further info about any of Renaissance Services’ products and services, please contact Rick Pressley at (937) 586-7277 or email RSI at [email protected]. Visit the Renaissance Services webpage www.ren-services.com at your convenience.

2024 AMUG CONFERENCE

EDUCATION & TRAINING CONFERENCE

March 10-14, 2024

Hilton Chicago, 720 South Michigan Avenue, Chicago, Illinois

Show Link: https://www.amug.com/attendee-registration/

Booth Number 66

Booth Number 66 is in the upper right quadrant. A red square points it out.

Renaissance Services Delivered at Military Additive Manufacturing Conference

The Renaissance Services “A Team” showed the colors at the Military Additive Manufacturing Summit & Technology Showcase in Tampa while local sports fans were celebrating the hometown Bucs’ playoff victory over the Philadelphia Eagles. The Summit & Showcase is the nation’s largest aerospace and defense 3D-printing event. This year, the 8th annual show was a magnet for military, government, aviation, and 3D-printing industry people alike.

Don Deptowicz gets visitors and a friendly side-glance from an attendee at the Military Additive Manufacturing Summit & Technology Showcase.       Credit: Rick Pressley

Renaissance Services’ booth at the Summit & Showcase displayed the company’s latest 3D-printed ceramic tooling and process aids. RSI benefited from a good location and from great exhibits.

And from great parts makers and exhibitors. Director of Programs Rick Pressley and Don Deptowicz, a veteran engineering and manufacturing consultant, represented Renaissance Services at the big-time military additive manufacturing convention. They were able to show off some of RSI’s most complex 3D-printed ceramic mold tooling and finished parts.

Pressley and Deptowicz talked with military, major aviation, and additive manufacturing contemporaries at the confab. In a clinical after-action report, the duo said they had many leads and multiple visits from multiple attendees.

Again, rapid parts delivery was the Renaissance Systems calling card that brought attendees to the RSI booth.

Several attendees talked with Pressley and Deptowicz about making test parts. Others were amazed, they said, about being able to obtain parts that have successfully undergone a rigorous service assessment in accordance with defense agency policy.

“(Military and civilian clients) are always receiving castings for machining. These (parts made with Renaissance Services ceramic additive manufactured mold tooling) “give them parts that have been validated for service usage,” Deptowicz said.

A Boeing E-3 Sentry land-based AWACS aircraft is flying over Alaska with two F-22  Raptor fighter escorts. Renaissance Services reverse-engineered and made gearbox covers for the AWACS aircraft. Credit: US Air Force

At least one major aviation manufacturer, they said, talked with them about rapid casting of newly-designed parts as well as legacy parts. Engineers from another heavy hitter in the aviation field, they said, picked their brains about 3D-printing of ceramic molds for newly designed parts.

Pressley and Deptowicz noted, “Although 3D metal printing is being pushed as a ‘silver bullet,’ industry is realizing that it is very hard to do.”

“A differentiator that was noticed by attendees,” they reported, “was our ability to get parts approved for use in service (TF33-P100) as well as testing of  other parts in a full up functional assembly (F-15 Electrical Chassis, KC-135 AIG).”

“(Our parts) can get through a technical review in 15 minutes.”

Pressley and Deptowicz said there was a great deal of interest from Army, Navy, and Marine officials at the confab. (Air Force people also stopped by to visit and to get info. But the two expect that, as additive manufacturing has been a steady USAF interest.) They said they were happy to assure the military people Renaissance Services’ approach to parts making for the aviation industry would work for them, too, in their desires to have parts made for marine vessels, ground vehicles, and weapons systems.

Deptowicz and Pressley said the military attendees paid a lot of attention to what they had to say. They said the military attendees spent considerable time checking out the Renaissance Services exhibit and asking solid questions.

US Marine Corps landing craft.  Credit: US Marine Corps

U.S. Marine Corp officials could have established a beachhead at the Renaissance Services booth, they were there that often and doing serious recon.

But they weren’t alone, Pressley and Deptowicz said. They noted Army officials queried them about making parts for the M1 Abrams main battle tank, which has been in service in various iterations since 1980.

The XM1202 Mounted Combat System was supposed to put the older Abrams tanks out to pasture, or to other armies’ inventories, or to scrapyards. But the US government cancelled the change. The US Army is still using the M1 Abrams tanks and has committed to upgrading them with improved optics, armor, and firepower.

Pershing tanks being loaded onto flatcars, Chrysler Tank Plant, Detroit Arsenal, Warren Michigan. Credit: US Army and Chrysler.  The workers built 6656 tanks in 1944. Of these, 3584 were the new Pershing models. Chrysler also sent a rebate check back to the government for $10,926,000 due to the decreased costs associated with higher production! Source: “Chrysler helps build the arsenal of democracy: M3, Sherman, and Pershing Tanks” by Chrysler buff and author Curtis Redgap, 2006

Soldiers and Marines use shoulder-fired Javelin antitank missiles. There were inquiries about making parts for these missiles.

Deptowicz added there were inquiries from Navy procurement officials about making legacy parts for ships. He said it irked him that multimillion dollar submarines had to be drydocked for lack of relatively inexpensive replacement parts. And, based on the professional interest of the Navy people, it is likely it irks them too.

He said there were also inquiries about corrosion control and surface treatments for metal parts.

The Renaissance “A Team,” without dropping names, were happy to field questions, meet quietly, and/or get leads from representatives of the Air Force, Army, Navy, DLA, and OSD. They were also happy to talk turkey with agents of quite a few manufacturers.

Chicago and North Western Railroad  Proviso Freight Yard, 1944. These freight trains were loaded with war materiel as well as with food and goods for the American people.  This facility was the largest railroad freight yard in the world.   Credit: Jack Delano, US Farm Security Administration.

“It’s not a supply chain, it’s a supply train!” Deptowicz maintains. “Chains break. Trains move things!”

Renaissance Systems stands ready to assist the supply trains of commercial and military customers so they can achieve their goals.

Rick Presley and Don Deptowicz thank all the attendees who stopped by. Renaissance Services will be back in 2025.

Click here to access info about Renaissance Services’ rapid parts casting and reverse engineering solutions.

Click here for a link to Renaissance Services’ blogsite.

For further information about any of Renaissance Services’ products or services, please contact Rick Pressley at (937) 586-7277 or email Renaissance Services at [email protected]

Pressley Presents, and Spots Elvis at Nashville Defense Confab

Renaissance Services people put on a good show in one of the nation’s top venues –the Defense Manufacturing Conference in Nashville — two weeks before Christmas 2023. They brought good news about additive manufacturing and said the Renaissance booth was hopping with convention goers seriously looking for help.

Some AC-130 Spooky gunships are still on active duty. This aircraft, an armed variant of the venerable C-130 transport aircraft, and thousands of other legacy aircraft can use replacement parts that Renaissance Services can reverse-engineer and make quickly.  Credit: USAF

“There was a lot of traffic” at the Renaissance Services booth, Director of Programs Rick Pressley said. “We were inundated with folks at our booth.”

Among those who dropped calling cards or personal info at the booth, Pressley said, were members of the U.S. Air Force, the U.S. Army, the U.S. Navy, agents of NAVAIR and NAVSEA, agents of the Defense Logistics Agency, and many representatives of corporations large and small. He said these people “were folks we had cards from.”

A number of “folks were bringing (us) problems,” Pressley said. He elaborated they were seeking legacy hardware and were happy to find out about Renaissance Services’ products and services.

“They were very interested in our product (and services),” the veteran additive manufacturing engineer recalled. He said they appreciated Renaissance can “take it all the way from reverse engineering to finished product.”

Pressley gave an address at the trade show about rapid production of legacy parts. He said his presentation, “Rapid Production of Legacy Cast Parts Using 3D-Printed Ceramic Molds” was well-received.

Pressley noted roughly 60 people attended his lecture, and there were a number of solid questions from the audience. The Renaissance Services exec also noted there were several attendees who stayed after his presentation to ask him questions in private about additive manufacturing and Renaissance Services’ capabilities.

The veteran AM engineer said Renaissance Services’ presentation also tweaked the unique perspective of another attendee. He said the individual asked him, more or less, “Why are you only doing work for the Air Force? Couldn’t you be helping the Army and the Navy too?”

Nashville Skyline. Credit: U.S. National Park Service

Pressley said he assured the person Renaissance Services is always ready, willing, and able to assist the other branches of the Service, and civilian customers too.

Don Deptowicz, a veteran engineering and manufacturing consultant who also carried the flag for Renaissance Services at the trade show, had a similar take in terms of what attendees were looking for.

Deptowicz, who advises Renaissance Services on advanced programs, said his impressions, in talking with people who came by the Renaissance Services booth and who talked with him at other times during the confab, included these:

  1. Parts availability continues to deteriorate across all industries.
  2. Lack of castings and forgings are resulting in reduced capability in machining and post-treatment facilities.
  3. The entire manufacturing supply train must be treated as an integrated system for maximum efficiency. (A chain holds; a train moves.)
  4. Loss of “tribal knowledge” is not being addressed across the OEMs and customer base.
  5. There does not appear to be a recognizable pre-emptive strategy to contain and correct the industry base today.

An F-15 Eagle fighter pilot and two F-16 Falcon fighter pilots fly their warbirds thru the sky. Both types of fighters have been in the USAF arsenal for decades.

Credit: USAF

Deptowicz noted reps from several large aviation industry manufacturers – including some firms whose people seem to scan trade shows for info from the exhibitors without doing business with them — were willing to identify themselves and talk with him because their companies are also in need of manufacturing and reverse engineering help. Deptowicz said a lot of industries are suffering a “parts apocalypse” and their key people, out of necessity, are starting to search for different answers to their manufacturing problems. He said several agents of these large aviation industry manufacturers made repeat visits to the Renaissance Services booth during the trade show.

But the Christmas/Hanukkah season conference was hardly a gloomy occasion. The Renaissance Services team came to the trade show to provide solutions to the convention goers’ problems. Pressley and Deptowicz did what they could to help the attendees with their legacy parts manufacturing needs.

“Elvis” is in the Building.

Credit: Rick Pressley

And what is a Nashville event without a Music City sighting or two? Pressley noted an Elvis impersonator was in the building and was near the Renaissance Services booth. He apparently wasn’t in the market for short-run legacy parts for his aircraft, so he didn’t appear to be all shook up.

“There was also a Dolly Parton impersonator!” Deptowicz said cheerfully. Pressley confirmed her sighting with a chuckle. If the Dolly double was looking for rapid production of legacy parts, Rick and Don could have told her Renaissance Services’ people would work on her project much more than just 9 to 5.

Click here to access info about Renaissance Services’ rapid parts casting and reverse engineering solutions.

For further information about any of Renaissance Services’ products or services, please contact Rick Pressley at (937) 586-7277 or email Renaissance Services at [email protected]

 

 

 

 

 

Renaissance Services Big at Military Additive Manufacturing Summit

Renaissance Services will take part in the Military Additive Manufacturing Summit & Technology Showcase in Tampa January 16 – 17, 2024. The Summit & Showcase is the nation’s largest aerospace and defense 3D-printing event. It is a magnet for military, government, and 3D-printing industry people alike. Renaissance Services’ booth at the Summit & Showcase will display the company’s latest 3D-printed ceramic tooling and process aids. Renaissance will also feature great 3D-printing pros who can help manufacturers and the military services with reverse engineering and rapid parts casting.

A Sampler of Additive Manufacturing Solutions      Credit: Renaissance Services

Renaissance Services people designed and printed the ceramic tooling that helped deliver crucial parts to the above venerable fighter, bomber, and refueling aircraft. They are ready to assist military and civilian customers who are in need of reverse engineering and/or rapid parts casting.

When the Department of Defense has a need for legacy replacement parts that lack any technical documentation, the Renaissance Services team uses scanning technologies and their engineering expertise to create complete MIL-STD-31000 technical data packages. The Renaissance Services team then uses the ceramic additive manufacturing expertise of their PERFECT-3D division to 3D-print the tooling and process aids to make the cast parts.

In the absence of a drawing package for a part needing low-run manufacturing, the Renaissance Services team can use structured light scanning to dimension an existing part, generate a drawing package, and design and make 3D-printed tooling needed to make castings.

If the Renaissance Services team has access to a drawing package, they will simply convert the existing drawings for use in designing and making the 3D-printed tooling needed to make castings.

Foundries can use Renaissance Services ceramic 3D-printed tooling to cast the parts. Manufacturers can then machine the castings and make them into finished parts.

KC-135 Stratotanker Aircraft refuels F-15 Eagle Fighter in flight. MacDill AFB is home to many of the USAF’s aerial refueling tankers. The Stratotanker went on duty starting in 1957.The Eagle went on duty starting in 1976. These are two of many aircraft whose maintenance can be extended by short-run additive manufacturing. Renaissance Services has provided such services for both makes of aircraft. Credit: US Air Force

The Summit & Showcase takes place at the Tampa Convention Center in Tampa, not far from MacDill Air Force Base, home to the US Air Force’s 6th Air Refueling Wing, and the Air Force Reserve Command‘s 927th Air Refueling Wing and 63rd Air Refueling Squadron. MacDill AFB is also home to the headquarters of the US Army’s United States Central Command, and its United States Special Operations Command.

Stop by and visit members of the Renaissance Services team at Booth 405 to learn more about Renaissance’s exciting line of products and services. Rick Pressley, Renaissance Services’ Director of Programs, has been in the 3D-printing industry since its infancy. He is looking forward to meeting with attendees and providing solutions to additive manufacturing projects.

For further information about any of Renaissance Services’ products or services, please contact Rick Pressley at (937) 586-7277 or email Renaissance Services at [email protected]

Military Additive Manufacturing Summit & Technology Showcase

January 16-17, 2024

Tampa Convention Center, Tampa, Florida

Show Link – https://www.militaryam.com/

Booth Number 405

Renaissance Services at Military Additive Manufacturing Summit

Renaissance Services is excited to be a part of the Military Additive Manufacturing Summit & Technology Showcase in Tampa January 16 – 17, 2024. The Summit & Showcase is the nation’s largest military, aerospace and defense 3D-printing event. The Summit & Showcase provides an opportunity for military, government, and industry professionals to connect, collaborate, and develop methods for building and keeping the weapons and equipment America’s military people need to stay on top the best they can obtain and maintain. Renaissance Services Inc. (RSI) will have an exhibit booth at the Summit & Showcase displaying the company’s latest 3D-printed ceramic tooling and process aids.

Part of the Renaissance Services Additive Manufacturing Approach.   Credit: RSI

When the Department of Defense has a need for legacy replacement parts that lack any technical documentation, the Renaissance Services team uses scanning technologies and their engineering expertise to create complete MIL-STD-31000 technical data packages. The RSI team then uses the ceramic additive manufacturing expertise of their PERFECT-3D division to 3D-print the tooling and process aids to make the cast parts.

The Renaissance Services team’s processes and products have been key to enabling foundries to deliver parts of complex geometries to customers much more quickly.

The RSI team can make short runs of legacy parts readily. They are also great at aiding in manufacturing parts for newer aircraft and other military applications.

Additive manufacturing can deliver high-quality ceramic molds for casting metal parts. Renaissance Services’ PERFECT-3D technicians 3D-print these high-quality ceramic molds and related tools for making castings of parts, instead of 3D-printing the parts directly.

This saves having to qualify an additive-manufactured metal part from scratch. Also, a 3D-printed metal part doesn’t have the strength of a cast metal part. Instead, the 3D-printing makes the molds and tools, which don’t have to have the strength of a metal part to cast them.

Credit: RSI

In the absence of a drawing package for a part needing low-run manufacturing, the Renaissance Services team can use structured light scanning to dimension an existing part, generate a drawing package, and design and make molds and related tools needed to make castings.

If the Renaissance Services team has access to a drawing package, they will simply convert the existing drawings for use in designing and making the molds and related tools needed to make castings.

Foundries can use Renaissance Services ceramic molds and related tools to cast the parts. Manufacturers can then machine the castings, finish them, and install parts in them as needed to make the castings into finished parts.

Public Domain

The Summit & Showcase takes place at the Tampa Convention Center in Tampa, not far from MacDill Air Force Base, home to the US Air Force’s 6th Air Refueling Wing, and the Air Force Reserve Command’s 927th Air Refueling Wing and 63d Air Refueling Squadron. MacDill AFB is also home to the headquarters of the US Army’s United States Central Command, and its United States Special Operations Command.

Stop by and visit members of the Renaissance Services team at Booth 405 to learn more about our exciting line of products and services. Rick Pressley, RSI’s Director of Operations, has been in the 3D printing industry since its infancy. He is looking forward to meeting with attendees and sharing his knowledge. He is insightful and down-to-earth, a worthwhile and thought-provoking participant in the Military Additive Manufacturing Summit & Technology Showcase.

Get your winter tan with Renaissance Services in sunny Florida!

For further information about any of Renaissance Services’ products or services, please contact Rick Pressley at (937) 586-7277 or email RSI at [email protected]

Military Additive Manufacturing Summit & Technology Showcase
January 16-17, 2024
Tampa Convention Center, Tampa, Florida
Show Link – https://www.militaryam.com/
Booth Number 405